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Brasil

PackTrends

2020

196

sustainability & ethics

7.5 MANAGEMENT OF RESIDUES & REVERSE LOGISTICS

Important diagnosis of the current situation of

solid residues in the country was published in document

Solid Waste and Green Economy (GARCIA, 2012b). In

this document some priority actions to be performed

along the production chain are suggested:

It falls to the private sector the challenge to

develop technologies that extend the life time of the

produced materials and the use of recycled materials

for the production of new products.

• The management of the plans National, State and

Regional of Integrated Solid Waste Management

should be done by the government, with priority

actions for remediation and closure of landfills,

construction of composting plants for treatment of

organic waste and construction of landfills.

• The development of technologies that extend the life

time of products and the use of recycled materials for

the production of new ones should be the challenge

of the private sector.

• The responsibility of to adequately separate the

organic material and the recyclables from the

garbage, as well as the changing of habits to a more

sustainable level with revision of real consumption

needs should be followed by all consumers.

The establishment of the reverse logistics chain is

not a simple task and involves many aspects. In fact, in

cases where the use of packaging in a second production

process already provides a financial return for the agents

involved, as in the case of old corrugated paperboard

boxes and aluminum cans, the return of post-consumer

packaging already exists. However, in most cases, that

chain needs to be created and established. In this

direction, the NPSW establishes the need for structuring

the reverse logistics chain to return the materials that

commercially, still does not have an aggregated value.

It is very important, however, realize that the

creation of this chain does not occur spontaneously. If

does not exists a clear determination of the generating

sector in returning these materials to the production

cycle, or gives an appropriate destination, this chain

cannot be established. In order to ensure that the

reverse chain is real and can be maintained, it must be

economically viable, which means that it must pay all

the involved agents in an adequate way.

This perception of the need to go beyond your

own gates was perceived long ago by Tetra Pak, which

is a great example of company that was able to foster,

encourage, and establish the reverse logistics chain

of the aseptic packages after use. These containers of

liquids are formed by the combination of three materials:

cardboard, which gives rigidity and packing structure,

alternating layers of polyethylene (PE), which protect the

cardboard from external moisture and also constitutes

the primary contact material with the liquid beverage,

and an aluminum foil (Al), which preserves the aroma

and extends the shelf life of the product which reaches,

in the case of milk for example, up to six months.

This multilayer material is currently separated

from the common waste (the current recycling rate

is 28%) and the cellulosic fiber content recovered in

“hidrapulpers” present in paper recycling companies.

The remaining residue consisting primarily of

polyethylene and aluminum, is currently intended for

the manufacture of PE/Al tiles and to the EET-Brasil

Aluminum and Paraffin Ltd. company at Piracicaba.

At the EET company, through a plasma process

(~15,000ºC), high purity aluminum is obtained and the

polyethylene is transformed into paraffin (VON ZUBEN,

2006). LCA studies carried out by CETEA attest that

recycling has environmental benefits, even considering

the impacts of all these stages of the reverse chain

(MOURAD et al., 2008a and 2008b).

The reverse logistics chain – Tetra Pak’s case